Custom moulds and moulding parts business include CNC machining facility, we specialize in the manufacture of plastic injection mould( overmolding and 2K mould), die-casting mould and precision mould together with moulding parts and machining parts in the field of Automotive, consumer 3C electronics, telecommunications, home appliances and Industrial components sectors.
Big order compensation due to the sea water damage in 2009 deeply taught us how to kill the tiny potential risks through strict mould quality inspection with various tests and how to be a responsible partner to win long development. From serial to proto, we control the steel quality, each components (ejectors, guides…) at reliable suppliers, we understand the unique benefits and properties offered by different types of plastics, and work closely with partners to find the best fit for their projects especially in the plastic injection mould and moulding part area.
Our experienced plastic mould and die casting mould design engineers provide you with design for manufacture advice which could potentially save millions of dollars on final manufacturing costs. This front-end advice includes detailed analysis of your plastic products manufacture ability and provides the confidence that your products will reach the market place fully functional and in a cost-effective manner. Some clients were introduced do business directly with us by our existing client based on a deep trust and also our molds are easy to maintain and plastic components that are cost-effective to produce.
Partners satisfaction is the key goal of mould manufacturer, we make every step in the cooperation process so as we gain the perfect quality and we bring one of the best injection moulder for injection mold china.
We grew strong on the manufacturing of automotive parts like rear and headlights, bumpers and dashboard components for regional and international automotive manufacturers. Housings and coverings for electronic devices are also part of our daily mass production.
Providing premium quality parts to the EU and US markets at local Chinese rates. Partners are being satisfied and we cares plastic injection mould china. We make every effort to help our Partners to achieve their needs and thus we stand it as our first Principle.
The America Customer
Mr. Janel Rosine Jrosine came from America to talk about he plastic toys and his other projects.His company havs 6 plants in different states, and two of them are located in MN. Each plants has different engineers in charge of different mold projects. Currently, 3 engineers from this company are doing injection mold business with us. Janel and another colleague Kevin had made 11 orders this year and the total order amount is about 3.6 million dollars. He appreciates and recemmends us. He has seemed us as the golden supplier. He is our regular customrer and he often introduces us to many clients from USA. The baby chair and seat, plastic parts for toys,Intelligent Music Baby Toilet…etc.
The UK Customer
Mr. Tim Plunkett came from England. He has been satisfied with our plastic parts used for control the gate. Tim is being satisfied with our china injection mould. This was the first time he visited our factory and we had built a mutual benefit relationship. When he went back to UK, he placed another three projects order.
The German Customer
These two customers came from Canada and they are checking the samples. One customer named Herry Raithel Stefan. Our sale manager was describing our plastic mold manufacturing process to them and taking their suggestions down. As they were said, our injection molded parts are perfect and they will bring their other two projects to us from Canada when they will return back.
The Australia Customer
These customers came from Australia. They were talking with our engineers and sales manager about the injection mould manufacturing. They defined our factory was the best after they visited five suppliers from China. At lastly, they decided to choose us for supplying the big plastic parts to them. After a long-time cooperation, they have marked us as we are their golden supplier in China.
Our customers are not limited to them but four of them above had all visited our mould facility often, and in business with us for a long time. Besides, we have lots of clients in the list of sign confidentiality agreements from US and their end customers are from Europe. So we are familiar with tool and quality requirements or standards of EU. I am very happy you can keep us in file and audit our factory someday. Most of our customers are confident about our craft and quality.
INJECTION MOULD AND MOULDING PARTS
In addition to mould design & manufacture, we also provide part moulding and assembly services. Our machine park includes 13 Chengsong and Haitian injection machines, with a capacity of 200 to 1600 ton, i. E., the primary range of tonnage used for mould testing and mass part production. Over the past one and a half decade, we have acquired vast experience in manufacturing auto components, including, lamps, fenders, dash boards etc. And our long term partners include Ford, Toyota and BMW etc. Moulding Materials available: PC, PP, PVC, PA, PA66, PBT, PMMA, POM, PS, PPR, PVC, PP+GF, PP+GF, ABS, ABS+PC, ABS+PMMA, PA66+GF, etc. In addition, we will also be able to process any material required or provided by our customer.
ATF 16949:2016 CERTIFICATED MOULD AND PARTS
Surface Finish: Texture(MT standard), High gloss polishing
Mould Life: 5, 000 to 1, 000, 000 Shots. (According to your working environment. )
Hot/ Cold Runne: HUSKY, INCOE, YDDO, HASCO, DME, MoldMaster, Masterflow, Mastip, Taiwan made brand.
Cavity/Core Steel: P20, 2311, H13, 2344, Starvax 420, 236, AdC3, S136, 2312, 2379, 2316, 2083, Nak80, 2767…Etc. Multi-cavity injection moulds (up to 32 cavities)
Equipment: High speed CNC, Standard CNC, EDM, Wire Cutting, WEDM, Grinder, Plastic Injection Molding Machine for trial out mold from 50-3000T available.
Mould Building Lead Time: Normal Lead time for moulds: 15-20 days for test moulds and 25-50 days for hardened mass production moulds, depending on part geometry complexity, cavity amount, etc., as well as customer interaction.
Mould part materials: PC, PP, PVC, PA, PA66, PBT, PMMA, POM, PS, PPR, PVC, PP+GF, PP+GF, ABS, ABS+PC, ABS+PMMA, PA66+GF, etc. In addition, we will also be able to process any material required or provided by our customer.
Tooling weight, Tooling size: The size of large mold provides by us is up to 2m*2m, the weight of mold is up to 25 tons. High precision machining facilities we are capable of reaching tolerances up to 0.003mm can be met with advanced Japanese EDM, CNC machinery. Finally all details is according to your 2D, 3D Drawing and other requirements.
Mould Base/Base Material: Hasco Standard, European Standard, World Standard LKM, FUTA, HASCO, DME. Or as per Customers Requirement. We enjoy great support from high-quality components suppliers, such as YUDO, MOLDMASTERS, HASCO, INCOE and so on, which helps us guarantee our moulds are world-class.
Design & Program Softwares: CAD, CAM, CAE, Pro-E, UG, Soild works, Moldflow, CATIA…Etc. Our mould design engineers all have more than 10 years experience, and can accurately pinpoint our customers design intent. We use advanced software, including UGNX6.0, Proe5.0, SolidWorks2013, Moldflow2012, AutoCAD2011 and PowerMIll, which is controlled by a progressive management system.
Processes of Mould/ Tooling Descriptions:
1-Start from part design analysis
2-Mold design drawing and DFM report available so you can see how is the mold going to be before mold making
3-If product is complex, moldflow report will be present as well
4-In house mold making shop ensure you mold quality under well control.
5-Normally it takes 21-49 days to make mold, precise time depends on part design
DIE CASTING MOULDS AND TOOLING PARTS:
Take Die casting mould for example, it must take good care of the pre-phase analysis of feeding gate and slag well. Only to design and position the 2 places right, the mould wont have any problem in the future, and this needs rich experience to make it right. Die casting hasnt the sayings of machine setup to adjust parameter for getting qualified samples. It only needs to add more material for part forming when it is not fulfilled, and the part will be in good condition when it has good surface and without empty cell inside.
Normally, if the mould cavity & core are nitriding treated 0.08-0.2mm on forming surface to HRC58-60 after they are heat treated, the mould life will be up to 60, 000 shots. We will advise customer to temper the mould to remove the stress after 30, 000 and 60, 000 shots, in that way the mould life can be up to 100, 000 shots.
Our Moulds and CNC parts team has been the driving force on a several large projects involving industrial design, mechanical design, and management of prototyping and tooling for famous brands. Our moulds are supplied for notable companies. Sister Machining team offers CNC parts services like CNC Milling/CNC Turning/4 & 5 axis CNC Machining/Stamping/Laser Cutting/Bending/Casting for customers.
Mould Parts we created take several for example:
Located in Guangdong of China, we created moulds parts for electronics gadgets like bluetooth speakers, Car chargers, USB Flash drives shells, mobile phone cases…..and so on.
THE MOULD MAKER CONCEPT
Communication is key to ensure a good quality tool, from the specs discussion, the tool drawing approval, each validation in dimensions, appearance, productivity…You get the mould or moulding parts you ordered.
The way we handle your mould or moulding parts orders differs greatly from traditional methods. We always keep in mind the time and cost factor every step of the way, from the first contact up to production and shipment.
We optimize communications and shorten internal procedures to be able to get going on your project as fast as possible. We only use high quality materials and make adjustments to our internal manufacturing processes upfront to match the external shipping schedules and flight times of our shipping partner in China.
Our team are proficient in the English language and will be able communicate with you in a clear manner and respond to your questions or concerns properly.
Years rich experiences let us to be customers trusted Mould Maker. Except for those Non-disclosure agreement products, still quite a lot of Mould pictures and video can be sent to show mould quality and factory qualification.
Factory was founded in Shenzhen in the year of 2003, Only the sales department leave in Shenzhen office for maintain and develop overseas business. With expand AND COSTS needs, last year we moved to Dongguan with cheaper but larger area, and hire more workers.
5000sqm factory with “ISO 9001″, “TS” Certificates.
Precise mould inspection machines like CMM, ensure measurements.
Advanced Injection machines and Die Casting machines, Automated Assembly lines.
Every year latest equipment and manpower to remain flexible to the demands of the industry.
Mould facility offers a complete range of services including:
Fully supported Factory and Office in China
Design and Manufacture of Precision Moulds & Parts
Interchangeable Parts Manufacture Capability
Plastic Injection & Component Production
Capacity for huge Packaged Projects
Class 101, 102 and 103 Tooling
2K Moulding and Secondary Processing
In-house Tool Testing
Engineering Team for mould design engineers all have more than 10 years experience, and can accurately pinpoint our customers design intent. We use advanced software, including UGNX6.0, Proe5.0, SolidWorks2013, Moldflow2012, AutoCAD2011 and PowerMIll, which is controlled by a progressive management system. Prior to mould development, our engineers and tooling experts will assist customers with technical guidance in order to minimize problems during the subsequent production process. Our support includes mould flow and feasibility analysis as well as advice to ensure complete accuracy of drawings, which in turn help prevent problems occurring once the production process is in motion.
Business Philosophy:we pledge to always offer our customers the most cost-efficient solutions in a win-win focused cooperation where we commit to providing full customer service with on-time delivery of the highest quality products.
High-quality Component Supplier Support We enjoy great support from high-quality components suppliers, such as YUDO, MOLDMASTERS, HASCO, INCOE and so on, which helps us guarantee our moulds are world-class. Situated in Shenzhen, Chinas major manufacturing hub in the Pearl River Delta, we are only a short drive away from the international airports and container ports of Hong Kong, Guangzhou and Shenzhen, meaning that logistics is never an issue for us.
As our machine park includes several 3 Axis CNC units, we can also provide our customer with high-quality, small batch precision parts CNC machining services. We have acquired significant experience in machining prototypes and high-precision metal parts with stringent tolerance requirements. With our precision machining facilities we are capable of reaching tolerances up to 0.003mm
Before any tooling program can commence, we subject the project and its processes to rigorous analysis and virtual testing. Many projects require substantial tweaking before they can be launched, and with our expertise at both design and tooling, we can guarantee that our customers project is in safe and capable hands. We support our customer from the start of the project with mould flow analysis as well as sound advice on both tool and product design. Of course we maintain constant communication during both the tooling and testing process to ensure our customer is fully up to speed at all times.
A good outline suffices to start up the development process of a product. In close consultation with the client, our design studio translates the needs and criteria into a mature 3D design. We use the integrated CAD/CAM-system Cimatron for that purpose.
Based on the design, our team make a test mould and produces the first prototypes. We measure and test these elaborately, adjusting the design and mold until the prototype meets the requirements for a 100%. 3D-printing is also used in this stage of the process.
Making prototypes, testing, adjustments and finally building the actual mould, it is all done “in house”. The advantages are clear: Short delivery terms, accuracy, high quality materials, efficiency and a very strong reliability.
We have decades of experience in both design and trouble-shooting, and have long since realized that composition of the DFM report requires a proactive approach. Therefore, we move aggressively to ensure a complete design is prepared within the shortest time possible. Communication with the customer is essential during this critical phase, and we have staff who can be reached around the clock to prevent any loss of time.
The success of a tooling project hinges on three primary factors: That parts produced are in full compliance with specifications, as well as quality and timely delivery of the mould. Although that may sound simple, tool makers will know that all projects present challenges that require attention, with little margin for error. At our Mould we are fully aware of the many pitfalls, and we always aim to eliminate as many issues as possible during the earliest phase of the project when we compose our DFM report.
Once a tooling project is in motion, we will provide weekly schedule updates, and our customer will always be 100% aware exactly how the project is progressing. We have built hundreds of moulds over the course of our companys history and understand the importance of keeping our customer up to speed on all developments and will keep in constant contact so we can quickly decide which measures to take, in the event we run into unforeseen challenges during any phase of a given project.
When all tooling is finished and the preliminary T0 trial concluded, we will immediately report our findings to the customer along with any suggestions we may have for corrective procedures, if so required. Subsequent tests will be run in full accordance with instructions, to ensure parts match perfectly with drawings.
Mould/Tooling/CNC workshop for your reference:
Accuracy is crucial in the design and construction of injection molds. Working precisely is a competence and an attitude that is given much attention at Loomans Molds. Combined with the latest technology this results in molds of an outstanding quality. We use both conventional and CNC-machines and integrate spare parts of Hasco, DME, Meusburger, Moldmaster, Husky …
MOULDING ADVANTAGE AND NEW CONCEPTS
101, 102, 103 and 104 class tools and are entirely competent at all mould types, incl. Stack, family, single and multi-cav, as well as 2-shot moulds, etc. Our wide range of experience also covers compensated tooling, and we are capable of fulfilling the highest quality and close tolerance requirements. Our focus on meeting all requirements ensures that the tools we build are timely delivered and in full compliance with specifications. It is our policy to always go the extra mile to ensure our customer is fully satisfied with the end result.
We also excel at making new concept moulds, a field in which we have been engaging in since 2011, where our staff made its first forays into the design and manufacture of New Concept Moulds. The design philosophy for New Concept Moulds dictates that the mould structure is designed with easy assembly and disassembly as primary concerns. We simplify the mould structure and processing, which in turn lowers tooling costs and also greatly improves the effect of both moulds and products (such as avoiding flash and improving shrinkage issues). This kind of design applies to large size moulds, and can reduce mould size, so as to further reduce costs, as production can be performed in lower tonnage machines.
QUALITY CONTROL AND IMPROVEMENT
We pay meticulous attention to every detail throughout the full duration of any project we commit to and have invested in top of the line CMM equipment to ensure reliable measurements and guarantee that parts conform to drawings. Process Control is an inseparable part of our QC policy which naturally includes control of both the tooling and moulding processes.
Our superior product quality is guaranteed by:
1. Professional mould quality control engineers
2. Strict mould production flow
3. Precise mould inspection machines In addition, we always make sure to obtain material certificates, all of which are available to our customers upon request. Our list of customers includes notable multinationals, all of whom can verify that we always live up to our promise: Timely delivery of zero defect moulds and parts.
MOULD AND PARTS PACKING AND LOGISTIC
At least two mould trials will be conducted to ensure plastic product meet customer requirement before shipment.Finished moulds are sprayed with an anti-corrosive agent, and stored in a ventilated place to avoid corrosion before delivery -We use wooden crates or metal containers for mould packaging,
Heat treated wooden box with qualify and certified supplier to minimize the moisture content in the box to prevent rust. -We will arrange SEA or AIR freight with our reliable and competitive forwarders or as required by the customer
A production and assembly oriented mould saves time and money. The perfect mould must to ensure high-quality products for mass production and serve easily. Our Mould team has multiple complex projects involving prototyping and mould in Households, Electronics, Auto, Medical, and Packaging. Our team has acquired rich experiences and skills related to the design and manufacture parts through injection molding, sheet metal, casting, and extrusion.
1. Are you a trading company or a manufacturer?
We are a trading company based on a share hold factory as you can see our workshop as above.
The mould base would be purchased from LKM or equivalence.
2. What kind of trade terms can you do?
EX-WORKS, FOB, CIF, DDP DDU
3. What is your terms of payment?
The quotation shall be valid within 30 days counting from the issuing date. Final Prices are subject to change due to any drawings variation;
Payment terms for moulds: T/T, 40% Deposit along with P. O., Mid Term (T1) 30%, Final Term (Upon Approval Before Shipping) 30%;
Payment terms for moulded parts: T/T, 35% Deposit along with P. O., Final Term (Upon Approval Before Shipping): 65%;
If no designated plastic materials by clients our quotes would be based on common plastic materials rather than special engineering plastic materials;
4. Do you support OEM?
Yes, we can produce by technical drawings or samples.
2D or 3D drawings should be provided, if any requisition to rework on files or drawing, there will be additional charges generated;
5. How about your delivery time?
Normal Lead time for moulds: 15-20 days for test moulds and 25-50 days for hardened mass production moulds, depending on part geometry complexity, cavity amount, etc., as well as customer interaction.
The lead time shall be counted from receiving final approved drawings, get first term payment, and mould 2D/3D design confirmation of the first trial samples;
6. The first trial shotting samples:
Once the tooling mold finished, the samples can be produced, we would provide 10 pieces samples to our clients without any additional charges if no specific sample quantity requesting;
7. The updated drawings for moulds and moulded parts and the final Molding Test Report would be presented to clients with the moulds;
8. We would not launch ordering any mould steel before got final official approval to our submitted layout drawings from our clients;
9. Moulding parts area:
Home Appliance Mould part, air conditioner moulds part, washing machine moulds part, freezer moulds part, Automotive Mould part, Car Control Panel Mould part, Hi-Precision Mould part, Crate Mould part, Industrial Mould part, Household Plastic Mould part, Package Mould part, Pipe Fitting Connector Mould part, Medical Components Mould part
More about us
Our mold workshop has acquired 17 years rich experiences and skills related to injection molding, sheet metal, casting, and extrusion with serve some of the worlds famous manufacturers to being their products to market on time and under budget while meeting their Technical challenges.
Makes molds from single to 256 cavities incorporating multiple slides and lifters, collapsible or expandable cores, multiple hydraulic core pulls or unscrewing mechanisms, hundreds of interchangeable inserts, Numerous and shutoffs with demanding requirements for appearance and dimensional accuracy.
OEM & ODM Service
Our mould business are involved in a wide range of mould making and injection moulding,package processing and assembly services, allowing us to provide one stop manufacturing service, from product idea to the final product, including: product design, mould building, injection moulding, assembly with packaging, final mould testing, export to customers mould facility.
OEM “One stop” Service
An original equipment manufacturer, or OEM, manufactures products or components that are purchased by another company and retailed under that your brand logo. The company that originally produced the mould or moulding part was an OEM. In the automotive field, electronic field, home appliance field, and medical field,as well as other industry.
Research & Development
The market and business development and of Chinas plastic mould and mould parts manufacturing industry is prospective in the near future. However, we also have many shortcomings, which require us to continuously improve, so that our plastic mould industry can get better reputation internationally. Certainly, we must constantly improve the process technology to meet the requirements of higher-end customers, always standing at the forefront of market demand.
Large, Small and Complex projects are all within the scope of our capacity. We attach great importance to the details of customer service and the quality of our parts. I hope I will have the honor to involve in your business and become one of your most reliable vendors.
We believe in giving our clients as much advice as possible in terms of their personalised design manufacture process to avoid problems in the future.
In overseas market, most mold makers, their mould/tooling experiences and technical are better than our team. But considering about the time and costs, when you need other mould maker who understand Your process quickly and know how to make Your tooling team expected things done well, OR If you need immediate production on plastic or metal parts with your Existing Tooling or turn your concept into a real product through Mould and CNC Machining, If you are just looking for the Mould factory to help you design moldable parts that are optimized for manufacture,
we can offers complete services from design, tooling through manufacturing and assembly. Contact us for a quote to find out how we can help make mould for your new design. please send us RFQ, thank you for opening a chance to see what we maight serve best for your business.
Contact M.s BFlower
High Standard Requirement, Precise execution, Zero Defect Tolerance. High quality of product and service is our ultimate goal, never compromise with the quality standard for any reasons.
Former Add: F1-B3, Lihao industrial park, PingShan District,SZ518172, P.R.CN.
Kind Note: Our mold facility move to a cheaper but larger industrial zone with 2floors,
it is located at 1st zone, 1F-2F of A Building, No.7, Jinqiao Industrial, TuQiao, QingXi Town, DongGuan, DG,CN523652