Auto Shredder Car Recycling Plant End of Life Vehicle Shredding

Model NO.
DY-1800
Motor Brand
Siemens
Power
90kw*2
Feature
Double Shaft
Knife Material
H13
Max. Feeding Size
1000mm
Knife Size
400*40mm
Capacity
6-10 T/H
Knife Quantity
30-45PCS
Weight
17-19 Tons
Finished Size
3-5cm
Knife Thickness
15-100mm
Trademark
OEM/ODM
Transport Package
Plastic Film+ 40"Hq Container
Specification
Roller Shredder
Origin
China
HS Code
8477800000
Our rewards are lower costs,dynamic profits team,specialised QC,potent factories,high-quality services for Auto Shredder Car Recycling Plant End of Life Vehicle Shredding, The product will supply to all over the world, such as: Zimbabwe, Lyon, Thailand, Taking the core concept of "to be the Responsible". We'll redound up on society for high quality merchandise and good service. We will initiative to participate in international competition to be a first- class manufacturer of this product in the world.
Henan Dianyan New Energy Technology Co., Ltd. Diamond / Audited Supplier
Auto Shredder Car Recycling Plant | End of Life Vehicle Shredding
 

Importance of Car Recycling Project:

Have you ever wondered how cars get recycled? For the auto industry, recycling has become critical.

The auto recycling industry is contributing $25 billion per year to national GDP. According to the Alliance of Automobile Manufacturers, every year, about 95 percent of vehicles retired are recycled. With around 12 million vehicles reaching the end of their useful lives each year, that translates into a significant opportunity.

The dismantling of vehicles for spare parts. At the end of their useful life, vehicles have value as a source of spare parts and this has created a vehicle dismantling industry.
 

Material BREAKDOWN AVG WEIGHT (KG) % OF WEIGHT
FERROUS METAL 776.6 68
PLASTIC 102.8 9
NON-FERROUS METALS 102.8 9
GLASS 34.3 3
TIRES 34.3 3
FLUIDS 22.8 2
RUBBER 22.8 2
ELECTRICAL PARTS 11.4 1
PROCESS POLYMERS 11.4 1
CARPETS P 11.4 1
BATTERY 11.4 4 1.0
OTHER 1.4 4 1.0
TOTAL 1142 100

The scrap car recycling line adopts a specially designed heavy duty metal shredder for the preliminary crushing, and a horizontal heavy-duty crusher for further proves. After that, a pneumatic separator and special structure are used for removing the dust, and a powerful magnetic separator is used for separating the metal (iron mainly). The gear box of the scrap car recycling line is equipped with a hydraulic motor to increase the torque, making the working process more stable, and resulting in less worn mechanical components.

Features
1, The system is designed for car body shell or light gauge scrap processing.
2, Minimizing machinery investment and operation cost.
3, Heavy duty, hinge belt conveyor is suitable for high loading and materials impact whilst being sealed to prevent leakage of material.
4, The high torque Pre-Shredder is equipped with large diameter splined shafts, high strength shredding discs, and oversized gearboxes to ensure system performance and reliability.
5, The Vertical Shredding System removes contamination on the surface of the steel (paint etc.) and compresses the scraps into nuggets.
6, The bulk density of the product is maximized and EAF efficiency is greatly increased.
7, Separation of the light fraction and fines is controlled by a central Reverse Jet Filtration System.
8, Water spray & misting systems are installed on key components to maintain processing temperatures at safe levels and to protect against fire.

How autos are recycled?

When a car reaches the end of its life cycle, owner of the car sells that car as junk car to any junk yard or auto recycling facility around him. Once the car reaches the junkyard or recycling facility, that car is recycled following the steps described below:

Detailed inspection – repair and sell or dismantle and recycle?  
First of all, a car recycling facility inspects the junk car to check whether or not the car is more valuable to repair than to recycle. If the repairing looks unprofitable, the recycling facility then proceeds with dismantling and recycling.

Draining fluids and dismantling valuable parts  
Around 90 percent of the cars in a junk yard are dismantled and recycled rather than repaired for reuse. In the context of the car recycling process, the recycling facility drains different fluids such as oil, gas, antifreeze, transmission and brake lubricants and fluids.  Operators segregate hazardous liquids and accumulate them for safe disposal. Liquids such as gas and oil are filtered and reused. Afterward, the car engine and transmission are lifted from the car chassis, and usable parts are removed and cleaned.

Other components such as tires and batteries are also removed for resale or recycling.

Selling recovered auto parts  
Some car parts are reusable as is to repair other cars while other parts can be sold to auto part remanufacturers to refurbish. The recycling facility may sell these parts through a dedicated used part sales component of their business, or alternately sell them to local repair operations.

Crushing and shredding vehicles  (Car body Shredder/Crusher)
Once all the recyclable car parts except metals such as iron and steel are sorted out and stored or sold, the only thing that remains is car body which includes different metals.  The car body is then crushed and shredded to reduce into a golf ball sized metal chunk.

The Car Body Shredder Machine can easily pre-crush the following parts:
•plastic sheets;
•electronic waste;
•scrap (components, subassemblies; consumables);
•metals(lead, aluminum, copper, cable, barrels, sheet scrap, sheet metal pieces left over from production processes);
•aluminum cans;
•wood(wooden pallets or fruit boxes);
•plastic(plastic bottles or canisters);
•waste tire, rubber;
•waste household appliances;
•paper waste (cardboard, newspaper, office paper, books, magazine, kraft paper, paper core, cardboard tube, paper packaging material);
•textiles (rags, garments, carpet);
•animal bones and organic waste.


The scrap car recycling line adopts a specially designed heavy duty metal shredder for the preliminary crushing, and a horizontal heavy-duty crusher for further proves. After that, a pneumatic separator and special structure are used for removing the dust, and a powerful magnetic separator is used for separating the metal (iron mainly). The gear box of the scrap car recycling line is equipped with a hydraulic motor to increase the torque, making the working process more stable, and resulting in less worn mechanical components.

Here are pics for car shell crusher machine, which can crush them into very small sizes 2-5mm, the metal parts can be recovered and used for other purpose such as new car making, bicycle manufacture, metal industry, etc.  The Car Body Shredding Machine can cut them into 30-50mm.

Shipping and Delivery