5T/H Citrus juice processing line/orange juice processing equipment

Model NO.
20T/D-2000T/D
Certificate
ISO9001:2008/HACCP/GMP
Efficient
High efficient
Trademark
Beyond
Transport Package
Wooden Package and Framework
Specification
20T/D-2000T/D
Origin
Shanghai-China
HS Code
8438200000
We emphasize progress and introduce new solutions into the market each year for 5T/H Citrus juice processing line/orange juice processing equipment, The product will supply to all over the world, such as: Armenia, Norwegian, Sweden, Our tenet is "integrity first, quality best". We have confidence in providing you with excellent service and ideal products. We sincerely hope we can establish win-win business cooperation with you in the future!
Shanghai Beyond Machinery Co., Ltd. Diamond / Audited Supplier
                       Citrus/Orange/Lemon juice production line

Descriptions of citrus juice production line

1. Wide range of raw fruits are available, this line is applicable for all kinds of orange society fruits with similar characteristic, such as citrus, lemon, orange, pomelo, grapefruit etc.

2. Flexible configuration to make the line, according to different requirements for the end products, some exact equipments with different functions are flexible chosen, for example: Debitterizing, deacidification, oil refiner, evaporation etc.

3. According to different investment value and product structure, client can require average, middle level or high level processing equipments.

4. End product with pure flavor, bright colour, and high output percentage;

5. Whole line with features as high level automatical, low labour intensity, easy operation, safe function and low operation cost.

Whole line adopt sanitary design, can be cleaned thoroughly, with high level sanitation.

Specifications

orange juice processing equipment: 
1. turnkey project 
2. capacity 1-100T/H 
3. automatic control 
4. High quality, ISO, CE ect.

 

Technical Data For Orange Processing Line:

Raw material:

Fresh Orange, Lemon, Citrus, Pomelo, Grapefruit

End product:

NFC Fresh Nature Juice, juice Concentrate, oil, orange Pulp, cyst

Production capacity:

20t/D-2000t/D

Output percentage:

≥90%

Solid content

7~12brix

Packing type for end product:

Aseptic Bag/glass Bottle/pet Bottle /gable Top Box

Processing flow and machine list for 5T/H Citrus/Orange Concentrated  Juice Processing Line 
 

No. Flow No. Equipment Name Capacity Main technical parameter Unit QTY
1 A   Citrus/Orange  Pretreatment system    
2 A-1 Surfing washing machine with elevator 5T/H (SUS304)2×3000mm×600mm×600mm
Equipment main material: SUS304 stainless steel, shaft using SUS304 material rectangular steel, fruit washing pond size (L*W) : 3000mm×1000mm, surfing pump power: 3KW, roller elevator size(L*W):1500mm×800mm; roller fruit sorting size(L*W): 3000*800MM, motor power:1.5KW, elevator rotary speed regulated by manually, including fruit sorting operation platform(SUS304) : 2 ×3000mm×600mm×600mm
Unit 1
3 A-2 Brush washing machine 5T/H Equipment main material: SUS304 stainless steel, rack using SUS304 stainless steel rectangular steel, brush roller φ80, total 24group brush, water collection channel, with spraying unit, width 800mm, length 2000mm, distance from drainage exit to floor is 300mm, soft brush Unit 1
4 A-3 Steam softening machine 5T/H SUS304, stainless steel chain conveyor, well sealed, with the water collecting vessel at the bottom, size 2000mm×800mm Unit 1
5 A-4 Orange Peeling machine  5T/H SUS304, stainless steel chain conveyor, well sealed, with the water collecting vessel at the bottom Unit 1
6 A-5 Stainless steel clapboard elevator 5T/H Clapboard material: SUS304 stainless steel, rack using SUS304 material rectangular steel, elevator size(L*W):4500mm×800mm, Unit 1
8 B  Citrus/Orange Destoner and pulping system    
9 B-0 Additive material adding system 100L System with one unit PE material auxiliary material tank, one unit mechanical measuring pump   Unit 1
10 B-1 Orange Crusher 4T/H Main material: SUS304 stainless steel, rotary speed: 1920RPM, power: 18.5kw, frequency conversion adjustable Unit 1
11 B-2 Buffer tank 500L Single layer tank, SUS304 stainless steel, plate thickness: 3mm, adjustable legs, conical cover, bottom flange outlet, high&middle*low liquid level, with screw pump linkage Unit 2
12 B-3 Screw pump 3~5T/H material contact part using SUS304 stainless steel, outlet pressure is 0.6MPa, shaft sleeve seal, with material feeding unit, speed frequency conversion regulated Unit 2
13 B-4 Tube in tube heat exchanger 4T/H Main material:SUS304 stainless steel, rack using SUS304 stainless steel rectangular steel, tube-in-tube type, steam heating, Spirax Sarco steam  pressure reduce, regulating and drainage system, JUMO temperature sensor, shut-off valve, pressure gage etc., temperature warming from 25ºC-65ºC Unit 1
14 B-5 Two stage pulping machine 4T/H Main material:SUS304 stainless steel, rack using SUS304 stainless steel rectangular steel, first stage rotary speed:960r/min, mesh: 1.5mm; second stage rotary speed:1200r/min, mesh:0.8mm, frequency conversion regulate speed Unit 1
15 B-6 Fruit core screw conveyer 1T/H Equipment main material: SUS304 stainless steel, rack using SUS304 stainless steel rectangular steel, outer size:5000mm×φ250mm Unit 1
16 B-7 Horizontal screw decanting centrifuge 4T/H Automatically drain out pomace, roller drum: 420×1800, separation factory 3750, maximum rotary speed 3660, main motor power 37kw, secondary motor 11KW, material contact part using SUS304 stainless steel Unit 1
17 B-8 Buffer tank 500L Single layer tank, SUS304 stainless steel, plate thickness: 3mm, adjustable legs, conical cover, bottom flange outlet, high&middle*low liquid level, with screw pump linkage Unit 1
18 B-9 Centrifugal pump 10T/H SUS304 stainless steel material , mechanical seal, Pumping lift 24M Unit 1
19 B-10 Fruit core screw conveyer 1T/H Equipment main material: SUS304 stainless steel, rack using SUS304 stainless steel rectangular steel, outer size:5000mm×φ300mm, motor power: 2.2kw Unit 1
20 B-11 Horizontal screw centrifuge rack platform   Stainless steel checkered plate, carbon steel rack, with antiseptic paint, central drainage, ladder, guard rail, size: 5m*4m*2m Set 1
21 B-12 crusher platform   Stainless steel checkered plate, 2layer, carbon steel brucket, with antiseptic paint, central drainage, ladder & guard rail, size: 4M*3M*2M Set 1
23 Orange juice extracting system        
24 C-1 Half cut juice extractor 5T/H SUS304 stainless steel, material inlet, fruit pomace drain outlet, juice collection channel, transmission structure Unit 1
25 C-2 Refine screw pomace conveyer 3T/H SUS304,size around: 5000×φ200mm Unit 1
26 C-3 Cyclone separator 5T/H SUS304 stainless steel, material feeding by side, top liquid phase outlet, bottom with solid phase outlet Unit 1
27 C-4 Cyclone separator flow rate control device   flowmeter and flow rate control diaphragm valve,diaphragm pressure gauge Set 1
28 C-5 Scrap type refiner for fruit pulp (flesh) 2T/H SUS304 stainless steel, two pieces screen net brucket, mesh diameter:0.5mm Unit 1
29   Fruit pulp refine mesh screen plate   SUS304 stainless steel, two pieces screen net brucket, mesh diameter:0.4mm Set 1
30 C-6 Refine screw pomace conveyer 3T/H SUS304,size around: 5000×φ200mm Unit 1
32 D  Concentrate temporary storage system    
33 D-1 Temporary storage tank 5000L  Double layer tank, PU insulation, SUS304 stainless steel, CIP cleaning head, eccentric vertical stirrer, adjustable legs, sealing manway, ladder, digital thermometer, breath cap, anti-vortex plate, high&low liquid level alarm, motor & reducer Unit 2
34 D-2 Centrifugal pump 10T/H SUS304 stainless steel material , mechanical seal, Pumping lift 24M Unit 1
35 D-3 Triple effect Falling evaporator 3T/H Main material: SUS304 stainless steel, brucket using carbon steel material, triple effect, evaporation capacity 3T/H, SIEMENS PLC full-auto control,  Italy brand brix Refractometer, pneumatic valve using Germany GEA brand, imported differential liquid level transmitter Unit 1
36 D-4 Batch tank 1500L Double layer tank, PU insulation, SUS304 stainless steel, CIP cleaning ball, frame type stirrer at center, adjustable legs, sealing manway, ladder, digital thermometer, breath cap, anti-vortex plate, high & low liquid level alarm.  Unit 2
37 D-5 Rotary pump  1T/H SUS304 stainless steel material, mechanical seal, outlet pressure 0.6MPa, frequency conversion motor Unit 1
38 D-6 Temporary storage platform    Stainless steel square steel bracket, stainless steel checkered plate, stepper, guard rail, central drainage, size: 4M*0.8M*1.5M Set 1
40 E  Fresh puree sterilize and filling system      
41 E-1 Tubular-in-tubular sterilizer 1T/H Using SIEMENS PLC full-auto control, sterilizing temperature: 115ºC,30S, material outlet temperature 30ºC, UK Spirax Sarco steam temperature control system, with Self CIP cleaning system Set 1
42 E-2 Degass unit 1T/H Full-auto control, SUS304 material, with degass tank, vacuum pump and material pump, with aroma recover device, LAMBO differential pressure sensor control liquid level Set 1
43 E-3 Aseptic bag filling machine 1T/H Aseptic bag filling machine, 220kg, single head, full-auto control, self cleaning system, with powerless roller barrel conveyer Set 1
44   Powerless roller barrel conveyer   Carbon steel bracket, with antiseptic paint, garvanized roller, effective width 750mm Set 1
46 F  CIP system      
47 F Semi-auto CIP system 3T×4 SUS 304, four tanks structure, double circuit, heat preservation tank, heat preservation tank using PU polyurethane foam, acid, alkali and hot water tank with heating coil, the system main configuration: 1 set of imported steam depressure system, 3 sets of hydrophobic system, and imported pneumatic diaphragm pumps, process pumps two set 15 t/H, lift 24 m, stainless steel butterfly valves; SUS304 distribution cabinets, tank liquid level alarm Set 1
48 R CIP return pump 20T/H SUS316L stainless steel, high quality mechanical seal, self priming type Unit 2